You can use this directly for a blog post, technical bulletin, or knowledge base entry.
Table of Contents
- What is Cscape 990? (Defining the Ecosystem)
- Hardware Overview: The 990 Series Controller
- Installation and Driver Setup (COM Port Nightmares Solved)
- First Connection: Configuring Communication in Cscape
- Programming Basics: Ladder Logic for the 990
- HMI Integration: Designing Screens for the 990 Display
- Critical Diagnostics: Using Cscape to Find Faults
- Firmware Updates and Data Logging
- Troubleshooting Top 5 Cscape 990 Errors
- Best Practices for Long-Term Reliability
What is Cscape 990?
Cscape (Control Station Computer Aided Programming Environment) is the free, integrated development environment (IDE) designed by Horner Automation for their OCS (Open Control System) controllers.
The "990" refers to a significant and stable iteration of this software platform. It is designed to provide a seamless environment where control logic and graphical interface development happen in the same space.
Unlike traditional PLCs where the HMI and the controller are programmed separately, Cscape 990 unifies them. This means you write your ladder logic and design your touchscreen screens in the same project file, drastically reducing development time and the potential for communication errors between devices.
4. Connecting to a 990 Controller
| Method | Hardware Needed | Steps |
|--------|----------------|-------|
| USB | USB Mini-B to A cable | Plug into 990’s USB port; Windows auto-detects (COM port) |
| Ethernet | Standard CAT5/6 | Set static IP in Cscape or use DHCP; connect via RJ45 |
| RS-232 | Null-modem cable | Configure COM port, baud rate (default 19200) |
In Cscape:
- Go to Controller → Connect (or press
F9).
- Choose Direct Connection → select COM port or TCP/IP.
- Click Connect.
1. What is Cscape 990?
At its core, Cscape 990 refers to the use of Horner Automation’s Cscape software (version 9.90 and later, or the specific hardware revision) to program the OCS 990 series (Operator Control Station). These are All-in-One controllers that combine a PLC, an HMI touchscreen, and I/O in a single rugged chassis.
Key Capabilities:
- Ladder Logic Programming: Standard IEC 61131-3.
- Graphic Screen Design: Drag-and-drop objects, trending, and alarms.
- Protocol Support: CANopen, DeviceNet, Modbus RTU/TCP, and DF1.
- Data Management: Email alerts, FTP transfers, and USB data logging.
Why the number "990"? In the industrial vertical, the 990 series is known for its extreme temperature tolerance (-30°C to 70°C) and high-density I/O, making it perfect for oil fields, agricultural equipment, and toll booth systems.
6. HMI Integration: Designing Screens for the 990 Display
The 990’s touchscreen is programmed within the same Cscape environment. No separate HMI software is needed.
Creating a Motor Control Screen:
- Right-click in the Screen Manager > New Screen.
- Bitmap Button: Drag a button onto the canvas. In properties:
- Action: Momentary.
- Tag:
%Q1.
- Bit Pattern: Choose a green “Run” icon.
- Indicator: Drag a circle or rectangle.
- Color Logic: Change color based on
%Q1 (Green when ON, Gray when OFF).
- Data Display: Drag a numeric field to show
%AI2 (Motor current).
Downloading the HMI:
After designing your screens, Screen > Send All Screens. To optimize performance on the 990’s processor, avoid complex vector graphics. Use BMP or PNG images under 100KB.
Why Cscape 990 Matters for Legacy Support
If you are searching for "Cscape 990" specifically, you might be dealing with an older machine or maintaining an existing system. This version is renowned for its stability during the era of Windows XP and Windows 7 transitions.
It serves as a bridge for many users. While newer versions of Cscape exist today, the 990 version represents a solid, reliable baseline that many machines still run on. If you have a proprietary machine built in the late 2000s or early 2010s that is still churning out product, having access to Cscape 990 ensures you can connect, troubleshoot, and modify that logic without forcing a full hardware migration.
4. Remote Monitoring & Data Logging
Using Cscape, you can program the CS990 to log data to an internal microSD card or send it to a cloud server via email (SMTP) or FTP. You can also set up the web server built into the CS990, allowing a technician to view live screen statuses from a standard browser.
4. First Connection: Configuring Communication in Cscape
Once your drivers are stable, open Cscape and launch a new project.
The "Auto-Configure" Feature:
- Navigate to Controller > Auto-Configure.
- Select the physical COM port your 990 is on.
- Click "Start." Cscape will cycle through baud rates (9600, 19200, 115200) until it handshakes with the 990.
- Success: You will see the controller's firmware revision and memory size.
Manual Configuration (For stubborn units):
If Auto-Configure fails, you must match the 990’s DIP switch settings. Locate the CS31 DIP switches on the side of the unit.
- Switch 1: ON = 19200 baud / OFF = 9600 baud.
- Switch 2: ON = Slave / OFF = Master (Usually OFF for programming).
- Switch 3: ON = 8 Bit / OFF = 7 Bit (Always ON for Cscape).
Set your Cscape communication parameters to match these physical switch positions exactly.
Cscape 990 Updated -
You can use this directly for a blog post, technical bulletin, or knowledge base entry.
Table of Contents
- What is Cscape 990? (Defining the Ecosystem)
- Hardware Overview: The 990 Series Controller
- Installation and Driver Setup (COM Port Nightmares Solved)
- First Connection: Configuring Communication in Cscape
- Programming Basics: Ladder Logic for the 990
- HMI Integration: Designing Screens for the 990 Display
- Critical Diagnostics: Using Cscape to Find Faults
- Firmware Updates and Data Logging
- Troubleshooting Top 5 Cscape 990 Errors
- Best Practices for Long-Term Reliability
What is Cscape 990?
Cscape (Control Station Computer Aided Programming Environment) is the free, integrated development environment (IDE) designed by Horner Automation for their OCS (Open Control System) controllers.
The "990" refers to a significant and stable iteration of this software platform. It is designed to provide a seamless environment where control logic and graphical interface development happen in the same space.
Unlike traditional PLCs where the HMI and the controller are programmed separately, Cscape 990 unifies them. This means you write your ladder logic and design your touchscreen screens in the same project file, drastically reducing development time and the potential for communication errors between devices.
4. Connecting to a 990 Controller
| Method | Hardware Needed | Steps |
|--------|----------------|-------|
| USB | USB Mini-B to A cable | Plug into 990’s USB port; Windows auto-detects (COM port) |
| Ethernet | Standard CAT5/6 | Set static IP in Cscape or use DHCP; connect via RJ45 |
| RS-232 | Null-modem cable | Configure COM port, baud rate (default 19200) | cscape 990
In Cscape:
- Go to Controller → Connect (or press
F9).
- Choose Direct Connection → select COM port or TCP/IP.
- Click Connect.
1. What is Cscape 990?
At its core, Cscape 990 refers to the use of Horner Automation’s Cscape software (version 9.90 and later, or the specific hardware revision) to program the OCS 990 series (Operator Control Station). These are All-in-One controllers that combine a PLC, an HMI touchscreen, and I/O in a single rugged chassis.
Key Capabilities:
- Ladder Logic Programming: Standard IEC 61131-3.
- Graphic Screen Design: Drag-and-drop objects, trending, and alarms.
- Protocol Support: CANopen, DeviceNet, Modbus RTU/TCP, and DF1.
- Data Management: Email alerts, FTP transfers, and USB data logging.
Why the number "990"? In the industrial vertical, the 990 series is known for its extreme temperature tolerance (-30°C to 70°C) and high-density I/O, making it perfect for oil fields, agricultural equipment, and toll booth systems. You can use this directly for a blog
6. HMI Integration: Designing Screens for the 990 Display
The 990’s touchscreen is programmed within the same Cscape environment. No separate HMI software is needed.
Creating a Motor Control Screen:
- Right-click in the Screen Manager > New Screen.
- Bitmap Button: Drag a button onto the canvas. In properties:
- Action: Momentary.
- Tag:
%Q1.
- Bit Pattern: Choose a green “Run” icon.
- Indicator: Drag a circle or rectangle.
- Color Logic: Change color based on
%Q1 (Green when ON, Gray when OFF).
- Data Display: Drag a numeric field to show
%AI2 (Motor current).
Downloading the HMI:
After designing your screens, Screen > Send All Screens. To optimize performance on the 990’s processor, avoid complex vector graphics. Use BMP or PNG images under 100KB.
Why Cscape 990 Matters for Legacy Support
If you are searching for "Cscape 990" specifically, you might be dealing with an older machine or maintaining an existing system. This version is renowned for its stability during the era of Windows XP and Windows 7 transitions. Table of Contents
It serves as a bridge for many users. While newer versions of Cscape exist today, the 990 version represents a solid, reliable baseline that many machines still run on. If you have a proprietary machine built in the late 2000s or early 2010s that is still churning out product, having access to Cscape 990 ensures you can connect, troubleshoot, and modify that logic without forcing a full hardware migration.
4. Remote Monitoring & Data Logging
Using Cscape, you can program the CS990 to log data to an internal microSD card or send it to a cloud server via email (SMTP) or FTP. You can also set up the web server built into the CS990, allowing a technician to view live screen statuses from a standard browser.
4. First Connection: Configuring Communication in Cscape
Once your drivers are stable, open Cscape and launch a new project.
The "Auto-Configure" Feature:
- Navigate to Controller > Auto-Configure.
- Select the physical COM port your 990 is on.
- Click "Start." Cscape will cycle through baud rates (9600, 19200, 115200) until it handshakes with the 990.
- Success: You will see the controller's firmware revision and memory size.
Manual Configuration (For stubborn units):
If Auto-Configure fails, you must match the 990’s DIP switch settings. Locate the CS31 DIP switches on the side of the unit.
- Switch 1: ON = 19200 baud / OFF = 9600 baud.
- Switch 2: ON = Slave / OFF = Master (Usually OFF for programming).
- Switch 3: ON = 8 Bit / OFF = 7 Bit (Always ON for Cscape).
Set your Cscape communication parameters to match these physical switch positions exactly.
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