ThyssenKrupp Levant Stair Lift Installation Manual

Table of Contents

  1. Introduction
  2. Safety Precautions
  3. Pre-Installation Requirements
  4. Installation Procedure
  5. Electrical Connections
  6. Testing and Commissioning
  7. Maintenance and Troubleshooting

1. Introduction

Congratulations on purchasing the ThyssenKrupp Levant stair lift! This manual provides a comprehensive guide for the safe and proper installation of your stair lift. The Levant stair lift is designed to provide easy and safe access to multiple levels of your home or building. It is essential to follow the instructions in this manual to ensure a successful installation.

2. Safety Precautions

Before starting the installation, please read and understand the following safety precautions:

3. Pre-Installation Requirements

Before installing the stair lift, ensure the following:

4. Installation Procedure

The installation procedure consists of the following steps:

  1. Track Installation: Install the track to the stairway, ensuring it is level and secure.
  2. Chair Installation: Attach the chair to the track, ensuring it is properly aligned and secured.
  3. Power Supply Installation: Connect the power supply to the stair lift.
  4. Control Installation: Install the control unit and ensure it is properly connected to the stair lift.

5. Electrical Connections

The electrical connections must be made in accordance with the manufacturer's instructions and local electrical codes. Ensure the power supply is turned off before making any electrical connections.

6. Testing and Commissioning

Once the installation is complete, test the stair lift to ensure it is functioning properly. Check for smooth operation, proper alignment, and secure attachment to the stairway.

7. Maintenance and Troubleshooting

Regular maintenance is essential to ensure the stair lift continues to operate safely and efficiently. Refer to the manufacturer's instructions for maintenance and troubleshooting guidelines.

By following the instructions in this manual, you will ensure a safe and successful installation of your ThyssenKrupp Levant stair lift. If you have any questions or concerns, please do not hesitate to contact the manufacturer or a authorized installer.

ThyssenKrupp (now TK Elevator) Levant is an award-winning stairlift designed specifically for straight staircases

. Its installation is characterized by a single-rail design that can often be completed in just a few hours. Core Installation Framework

A standard installation typically follows these sequential phases: Preparation and Measurements Measure the nose-to-floor distance , tread, and rise of the stairs.

Determine the installation side (right or left when looking up) and identify any top-landing obstructions, such as doors. Rail Assembly Lay Rail Sections

: Place rail sections on the floor end-to-end to prepare for splicing.

: Use splice bars inserted into T-slots to connect rail sections, ensuring no gaps between pieces. Charging Contact

: Install the charging strip on the back or side of the rail, usually facing the wall. Drive Unit and Chassis

: The drive unit (power pack) is brought in and slid onto the rail. Power and Batteries

: Wire the rechargeable batteries and install the necessary fuses (e.g., 40 A). Seat and Final Components Seat Mounting

: Attach the seat mounting bracket, followed by the seat and footrest. Safety Wiring

: Connect the wiring harness for hand controls and safety sensors.

: Secure the rail to the stair treads using stand feet and lag bolts once the final position is confirmed. Top-Specific Installation Nuances Charging Station : Charging points must be established at both the top and bottom

of the stairs. The lift must always be parked on a charging contact to prevent battery depletion. Swivel Function : The Levant features a swivel seat handle

(typically pushed downward when upstairs) to allow safe entry and exit at the top landing. Obstruction Safety

: At the top of the stairs, it is critical to address potential tripping hazards

caused by the rail; a "zero intrusion" kit may be required if space is limited. Remote Stations : Wireless call-and-send stations

are mounted in holders at both the top and bottom of the stairs, allowing users to move the lift even when they aren't seated on it. Technical Specifications Thyssenkrupp levant stair lift brake how to remove? 17 Sept 2017 —

Installing a thyssenkrupp Levant stairlift is a strategic way to restore mobility and independence in your home. This guide provides a high-level overview of the installation process based on standard technical manuals. Preparing for Installation

Before you begin, gather the necessary tools: a cordless drill, a level, a hacksaw, a set of Allen wrenches, a number three Phillips screwdriver, and a 5/16 nut driver with an extension.

Clear the Area: Ensure the staircase is free of obstructions like wall decorations or loose carpeting.

Protect the Surface: Lay down a protective foil or cloth to keep your stairs clean during the assembly.

Measurement: Mark the exact positions for the rail brackets on the stair treads (not the wall). The Installation Process

The Levant uses a slim aluminum rail designed to fit staircases as narrow as 740mm. Installing a Stair Lift in your home, part 1.

Top Section: System Overview & Pre-Installation Requirements

Why the "Top" Section Matters

When searching for installation details regarding the "top" of the stair lift, users are usually referring to one of two things:

  1. The Top Parking Station: The Levant is designed to fold away neatly. The manual provides specific measurements for where the lift stops at the top of the stairs to ensure safe exiting while not obstructing the hallway.
  2. Top End Limit Switches: This is the most critical safety feature. The manual details exactly how to set the limit switches that tell the lift when to stop at the top. If set incorrectly, the lift could overrun the rail.

The "Green Light" Protocol

  1. Run the chair to the top.
  2. Observe the charging indicator on the armrest. It must show a steady amber or green light.
  3. If the light flashes red, the manual instructs you to adjust the top docking ramp.
    • Loosen the two Phillips screws on the ramp.
    • Slide the ramp forward/backward by 2mm increments.
    • Run the chair again. Repeat until the charge light is solid.

Critical Warning from the Manual: Do not use the physical carriage bumper to push the chair into the dock. You must use the electrical limit switch first. The bumper is a mechanical backup, not a daily stop.

Phase 2: Track (Rail) Assembly & Mounting

The Levant uses a single monorail with rack gear on top.

4.1 Power Supply Unit (PSU)

Wiring:

Reading the ThyssenKrupp Levant Installation Manual: Key Sections

Before touching a single bolt, you must understand how the manual organizes the "Top" installation. Look for these specific chapter headings or diagram numbers:

2. The Upper Terminal Assembly: Mechanics and Electronics

The "Top" of the Levant installation is defined by the integration of the Upper Terminal Assembly. This unit serves three distinct functions: structural termination, electrical cut-off, and battery charging.

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