Tempro Plus D 360 Manual — Wittmann

Wittmann Tempro Plus D 360 (likely referring to the high-capacity or variants with

heating) is a high-performance temperature control unit (TCU) known for its precision, rapid heating/cooling, and advanced touchscreen interface. It is primarily used in injection molding to maintain stable mold temperatures up to 160 raised to the composed with power C 320 raised to the composed with power F WITTMANN Group Key Technical Specifications The "360" designation often refers to its massive 36 kW heating capacity , designed for large molds requiring high thermal energy. WITTMANN Group Temperature Range: 160 raised to the composed with power C (pressurized water system). Heating Power: , enabling rapid heat-up after mold changes. Cooling Capacity:

), managed by a 3/4-inch proportional cooling valve to prevent pressure surges and temperature fluctuations. Pump Performance: Features powerful pumps with flow rates up to 200–300 l/min at pressures of approximately WITTMANN Group Operational Highlights from the Manual Tempro Plus D series utilizes a 5.7-inch color touchscreen running Windows CE for intuitive navigation. Temperature Controllers - WITTMANN Group

The Wittmann Tempro Plus D 360 is a high-performance, pressurized water temperature control unit (TCU) designed for industrial mold temperature regulation up to 360°F. It belongs to a series known for its touchscreen interface and precision, utilizing magnetically coupled pumps to eliminate seal leaks in high-temperature operations. Key Technical Specifications

Temperature Range: Designed for pressurized water systems up to 360°F.

Pump Design: Equipped with powerful magnetically coupled pumps that are seal-less and maintenance-free.

Control Accuracy: Features a microprocessor controller with an accuracy of ± 0.2 °C.

Safety Monitoring: Includes automatic pressure monitoring to ensure internal pressure remains at least 1 bar above the steam pressure curve. Core Features & Functionality

Touchscreen Interface: Displays both actual and set point values simultaneously.

Visual Status Indicators: The display uses a color-coded mold symbol: Green: Within tolerance. Red: Too hot. Blue: Too cold.

Operational Protection: Standard equipment includes sensor break monitoring, backflow sensors, and pumps that are safe to run dry.

Mold Purging: Supports line evacuation for mold changing, allowing for easier maintenance. Operational Guidelines Wittmann Tempro Plus D 360 Manual

Proper Shutdown: To prevent damage from overheating, never shut down the unit by pulling the electrical disconnect while the heater is active. Use the Fn key to select a cooling sequence (e.g., "cool down stop") and wait for the pump to stop before turning off the main power.

Service Access: Changing system parameters (like "turn-off behavior" or "first fill time") typically requires logging in with the user password "1220".

Adjustable Settings: Frequent operating modes can be selected via touch fields at the bottom of the screen for quick access. Temperature Controllers - WITTMANN Group

The Wittmann Tempro Plus D 360 (often referred to as part of the broader pressurized series or associated with high-output L-series models) is a high-performance temperature control unit (TCU) designed for precise mold tempering in injection molding. These units are engineered for applications requiring high flow rates and reliable temperature stability up to 140°C or 160°C, depending on the specific model configuration.

For official documentation, you can browse the WITTMANN Download Center for current brochures and manuals. 1. Key Technical Specifications

The Tempro Plus D series is known for its "Plus" features, which include advanced touchscreen controls and reinforced components for industrial durability.

Controller Accuracy: Microprocessor-based control with ± 0.2 °C accuracy.

Heating Power: Typically 9 kW to 12 kW as standard, with options for larger heaters (up to 36 kW in XL models) for rapid preheating.

Cooling System: Available with direct or indirect cooling. Direct cooling offers exceptionally high capacity for rapid thermal reduction.

Pumps: Maintenance-free magnetically coupled pumps are standard for pressurized units, preventing leaks and ensuring long-term reliability. 2. Operation and Control Interface

The unit features a 5.7" color touchscreen powered by Windows CE, providing intuitive navigation. Wittmann Tempro Plus D 360 (likely referring to

Visual Monitoring: A mold symbol on the screen changes color based on temperature status: Green (within tolerance), Red (too hot), and Blue (too cold).

Quick Selection: Frequently used operating modes can be accessed via touch fields at the bottom of the screen.

Smart Logging: Users can export error logs to a USB stick. To access the error buffer, navigate to the Service tab and enter the default user password '1220'. TEMPRO MOld TEMPERaTuRE COnTROllERs - WITTMANN Group

Introduction

The Wittmann Tempro Plus D 360 is a temperature control device used for heating and cooling applications. It is designed to provide precise temperature control for medical and laboratory use.

Safety Precautions

Before using the Wittmann Tempro Plus D 360, please read and understand the safety precautions outlined in the manual:

  1. Electrical Safety: The device is designed for use in a medical environment and complies with relevant safety standards. However, improper use can lead to electrical shock or injury.
  2. Biological Safety: The device is designed for use with non-flammable liquids. Do not use flammable liquids or gases in the vicinity of the device.
  3. Mechanical Safety: The device has moving parts and can cause injury if not handled properly.

Installation and Commissioning

  1. Unpacking: Carefully unpack the device and inspect for any damage.
  2. Placement: Place the device on a level surface, ensuring good air circulation around the device.
  3. Connection: Connect the device to a power source (230V, 50/60Hz) and ensure the socket outlet is easily accessible.
  4. Filling: Fill the device with the desired temperature control fluid (e.g., water or a mixture of water and glycol).

Operating Instructions

  1. Power On/Off: Switch the device on/off using the power button.
  2. Temperature Setting: Set the desired temperature using the control panel.
  3. Temperature Control: The device will heat or cool the fluid to the set temperature.
  4. Circulation: The device can be used with an external circulation system.

Control Panel

The control panel consists of:

  1. Display: Shows the current temperature, set temperature, and device status.
  2. Up/Down Buttons: Adjust the set temperature.
  3. Start/Stop Button: Starts or stops the temperature control process.

Operating Modes

The Wittmann Tempro Plus D 360 has two operating modes:

  1. Heating Mode: The device heats the fluid to the set temperature.
  2. Cooling Mode: The device cools the fluid to the set temperature.

Error Messages

The device displays error messages in case of malfunctions or faults:

  1. Overtemperature: The device has exceeded the maximum allowed temperature.
  2. Undertemperature: The device has fallen below the minimum allowed temperature.
  3. Device Fault: A device malfunction has occurred.

Maintenance and Cleaning

Regular maintenance and cleaning are essential to ensure the device operates correctly:

  1. Cleaning: Clean the device regularly with a soft cloth and mild detergent.
  2. Filter Maintenance: Check and clean the air filter regularly.

Technical Specifications

Troubleshooting

The manual provides a troubleshooting guide to help resolve common issues:

  1. Device not switching on: Check power connection and circuit breaker.
  2. Temperature not reached: Check temperature setting, fluid level, and device function.

Warranty and Support

The Wittmann Tempro Plus D 360 is covered by a limited warranty. Contact the manufacturer or an authorized distributor for support and repair services. Electrical Safety : The device is designed for


Monthly Checklist

Operating the Device

  1. Power On: Connect the device to the power supply and turn it on.
  2. Set Temperature: Use the control panel to set your desired temperature. The device likely has a digital display showing current and set temperatures.
  3. Mode Selection: Choose between heating and cooling modes, depending on your application.
  4. Monitoring: Continuously monitor the device's operation and temperature readings.

Part 6: Standard Operating Procedure (SOP)

Using the manual as your checklist: